Pizza Ranch Overcoming Space and Durability Challenges in Commercial Kitchen Ventilation

Titan Mechanical built a custom solution for Pizza Ranch's dishwasher ventilation problem.

Location Arkansas City, KS

Pizza Ranch is a popular dining destination for families, known for its fun atmosphere, arcade games and delicious pizzas. Behind the scenes the kitchen at this pizza buffet is a hub of constant activity with equipment running continuously to meet the demands of customers. To ensure the kitchen operates smoothly and safely, it is essential to have not only skilled staff but also reliable and efficient equipment. This includes a high-quality commercial kitchen ventilation system, which is crucial in maintaining a safe environment and preventing costly operational disruptions.

Titan Mechanical recently took on a challenging project at a Pizza Ranch restaurant in Ark City, Kansas. This project demonstrated their ability to deliver custom ventilation installation solutions in a demanding kitchen environment.

The Challenge: Limited Space and Harsh Conditions

The Pizza Ranch kitchen operates in a high-demand environment where powerful equipment like dishwashers and exhaust hoods, generate significant heat and moisture. These conditions require robust ventilation systems to ensure a safe and comfortable working environment. However, this installation presented unique challenges that needed to be addressed to avoid significant operational issues, including frequent downtime, increased energy costs, and potential health hazards due to poor air quality.

Limited Ceiling Space: The kitchen had very tight ceiling space, with existing roof joists obstructing the path for a traditional exhaust system. This physical limitation made a straightforward ventilation design impossible, requiring an innovative approach to ensure effective airflow and safety in the kitchen.
Harsh Environment: The constant presence of heat, moisture, and cleaning chemicals in the dishwasher area meant that standard materials would quickly deteriorate. Corrosion-resistant materials were essential to ensure the longevity and reliability of the ventilation system in such a harsh environment.

Innovation in Commercial Kitchen Ventilation a “Pair of Pants”

Given these challenges, Titan Mechanical’s team knew they needed a creative approach. Leveraging their custom sheet metal fabrication shop, they developed a solution that was both innovative and effective, specifically tailored to meet the unique needs of the Pizza Ranch kitchen.

Pair of pants ventilation solution from Titan Mechanical.

Custom Split Ventilation System

Instead of using a traditional single duct exhaust system, the team designed a custom split ventilation system, which they referred to as the “Pair of Pants” solution. This design featured two ducts branching off from a central point, allowing the system to navigate around existing roof joists. By using their in-house fabrication capabilities, Titan Mechanical crafted this system to maximize exhaust capture while maintaining the structural integrity of the building.

Durable Stainless Steel and Aluminum Materials

Given the harsh environment around the dishwasher, the team selected durable stainless steel for the ducts in the immediate area. Stainless steel’s resistance to corrosion made it the ideal material to withstand the moisture and chemicals present in the kitchen. For sections of the ductwork that were farther from the dishwasher and exposed to less moisture, the system transitioned to aluminum, which provided a balance between durability and cost effectiveness. Titan Mechanical’s ability to fabricate these components in their custom sheet metal shop ensured the highest quality and a perfect fit for the space, further enhancing the system’s durability and efficiency.

Durability and Efficiency: More Than Just an Exhaust Fan Installation

A robust commercial kitchen ventilation system involves more than just moving air. It requires efficiency and long-term reliability. Titan Mechanical’s approach went beyond simply installing ducts and fans, ensuring that every component was optimized for performance and durability.

Precise Exhaust Fan Installation

The exhaust fan is the heart of any ventilation system, and its installation is crucial for the system’s overall performance. To ensure the fan operated efficiently, Titan Mechanical custom-built a roof curb that guaranteed precise leveling of the fan. This careful attention to detail not only promotes optimal motor lifespan but also minimizes the need for disruptive maintenance, keeping the Pizza Ranch kitchen running smoothly and efficiently.

Seamless Integration with the Dishwasher System

The custom ventilation system was seamlessly integrated with the existing dishwasher system. By carefully matching the ductwork to the dishwasher’s output, Titan Mechanical ensured that heat and moisture were effectively removed, maintaining a comfortable and safe environment for kitchen staff. This integration was vital in achieving both durability and efficiency, key factors in the long-term success of the restaurant’s operations.

Innovation, Durability, and Tailored Solutions for Restaurant Ventilation

This case study of the Pizza Ranch in Arkansas City, KS, demonstrates Titan Mechanical’s ability to address the unique challenges of commercial kitchen ventilation. By thinking creatively and tailoring solutions to the specific needs of the kitchen, Titan Mechanical delivered a system that:

Overcame Space Constraints: The innovative “Pair of Pants” design allowed the ventilation system to fit within the limited ceiling space, ensuring effective exhaust without compromising the structure.
Ensured Durability: By using stainless steel in critical areas, the system is built to last, resisting the corrosive effects of the harsh kitchen environment.
Maximized Efficiency: The precise installation of the exhaust fan and seamless integration with the dishwasher system ensured that the ventilation system operates efficiently, minimizing downtime and maintenance.

Trust Titan Mechanical for Your Kitchen Ventilation Needs

At Titan Mechanical, we understand that every kitchen has its own unique challenges. Whether it’s tight spaces, harsh environments, or complex equipment, our team is dedicated to providing innovative, durable, and efficient commercial kitchen ventilation solutions tailored to your specific needs. The Pizza Ranch project is just one example of how we go above and beyond to ensure the long-term health and performance of your kitchen ventilation system.

If you’re ready to tackle your kitchen ventilation challenges, contact Titan Mechanical today at 316-641-1975 for a consultation. Let us help you optimize your commercial kitchen’s ventilation system, ensuring it runs efficiently and safely, providing a comfortable environment for your staff and customers. With our customized solutions, you can focus on what you do best, running a successful restaurant.